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2102231624 - Δωρεάν μεταφορικά άνω 80€ (με ΦΠΑ) - Τιμές χωρίς ΦΠΑ
2102231624 - Δωρεάν μεταφορικά άνω 80€ (με ΦΠΑ)
Guides

Manual lathe chuck: selection and replacement

The information required to select the chuck and backplate, on a new machine or when replacing an existing chuck.

A manual chuck, whether self-centering, independent or combination, is selected starting from the machine spindle. What has to be checked depends on whether a new machine is being equipped or an existing chuck is being replaced.

Case 1

New conventional machine

Equip the customer’s machine with a self-centering, independent or combination chuck.

Case 2

Replacing an existing competitor’s chuck

What to check when replacing a self-centering, independent or combination chuck.

What do we need to equip a new machine with a chuck?

Information required to select the chuck and backplate:

01

Spindle nose type. DIN 55026, DIN 55027, DIN 55029, ISO 702, etc.

02

Machine spindle taper or nose size. For example sizes 4, 5, 6, 8, 11, 15, 20.

03

Dimension B max. Key measurement for correctly identifying the spindle nose.

04

Required chuck type. Self-centering, independent or combination.

05

Chuck diameter. According to machine capacity and the workpiece to be machined.

06

Mounting type and required backplate. Type A / A2, Type C (bayonet) or Type D (Camlock).

07

Spindle photos or drawing. To confirm compatibility before preparing the quotation.

The most important measurement: B max

Of all the items above, dimension B max is the one that confirms exactly which spindle nose the machine has. It is measured on the spindle nose, at the position shown in the drawing.

Measuring dimension B max on a lathe spindle nose with a caliper
Measuring B max with a caliper, and the position of the dimension on the spindle nose drawing. Example shown: size 11, B max = 196.883 mm.

Spindle nose and mounting types

The spindle nose type also determines how the chuck backplate is mounted:

TypeStandardMounting
Type A / A2DIN 55026 / ISO 702-IMounting with bolts or threads
Type CDIN 55027 / ISO 702-IIIBayonet ring mounting
Type DDIN 55029 / ISO 702-IICamlock mounting
Spindle nose and backplate types: DIN 55026 Type A/A2, DIN 55027 Type C, DIN 55029 Type D Camlock
Drawing and backplate for each type: Type A / A2, Type C and Type D.
Conclusion

To select the correct chuck and backplate, identify the spindle nose and verify dimension B max.

Replacing an existing competitor’s chuck

What to check before replacing a self-centering, independent or combination chuck:

01

Check the chuck type. Self-centering, independent or combination.

02

Check the mounting type. Direct mounting or chuck + backplate.

03

Identify the spindle nose. Refer to the machine manual or check the taper. It is always best to verify the taper.

04

Check whether the customer will reuse the backplate. If the backplate is reused, its main dimensions must be measured.

If reusing the backplate, take these measurements

When the existing backplate stays on the machine, the new chuck has to match it. The required measurements are shown on the drawing and in the table:

Chuck backplate dimensions: G, F, D, K, M, P, A
Section through a chuck backplate with the dimension symbols.
SymbolRequired measurement
G (h6)Locating diameter
FLocating recess depth
DThrough-bore diameter
KHole center distance, bolt circle diameter
MHole size
PNumber and type of threads or threaded holes
AOverall backplate diameter

For what the h6 on the locating diameter means, see fits.

Conclusion

To replace an existing chuck, first identify the chuck type, mounting type and spindle nose. If reusing the backplate, its dimensions are essential to ensure compatibility.

We are the official BISON representative in Greece. Send us the information above, together with photos of the spindle, and we will propose the right chuck and backplate.

Sources: BISON, «Technical & Commercial Meeting» (bisonitalia.com), Manual chuck section: «What do we need to equip a new machine with a chuck?» and «Replacing an existing competitor’s chuck». Images from the same presentation.